PRODUCTS
Railway Bearings
The railway system is the lifeline of the nation. NBC Bearings has been partnering with the Indian Railways since 1952. It’s a symbol of efficiency, reliability, and mass transportation. Railway bearings are specialised components designed to facilitate the movement of trains and ensure their safety and efficiency. These bearings come in various types and serve critical roles within the railway system, including supporting the wheels, driving gears, and main electric motors.
Bearings Used in Railway
Roller Bearing And Axle Box
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Traction Motor Bearings
Spherical Roller Bearings
Cartridge Tapered Roller Bearings
Traction Motor Suspension Unit (MSU) Bearings
Insulated Traction Motor Bearings
Features of Railway Bearings
- High load capacity: Because railway bearings help carry the immense weight of trains
- Low friction: The bearings ensure smooth and efficient movement, which in turn leads to reduced wear and tear on the railway infrastructure.
- Low maintenance costs: There is low downtime, and safety concerns as millions of lives depend on it.
Types of Railway Bearings
- Railway Journal Bearings: Journal bearings are one of the most common types of railway bearings that support the axle of the train’s wheels and allow them to rotate smoothly. These are lubricated with oil, for minimised friction and operational wear for increased service life. These are capable of absorbing shocks and carrying heavy loads.
- Railway Bearings for Driving Gears: Driving gears transmit power from the locomotive’s engine to the wheels using specialised bearings. These are tapered roller bearings that can handle both radial and axial loads and withstand high thrust forces while maintaining precise alignment.
- Railway Bearings for Main Electric Motors: Electric trains rely on powerful electric motors for propulsion. Deep groove ball bearings and cylindrical roller bearings are often chosen for these applications due to their high-speed capabilities and durability.
Benefits of Railway Bearings
- Load Support: Railway bearings can withstand extreme radial and axial loads, while providing crucial support to the weight of the train. This ensures the wheels and axles rotate smoothly even under heavy loads.
- Low Friction: Engineered to minimise friction between moving components, these ensure lower energy consumption, enhanced fuel efficiency and power consumption.
- Smooth Operation: Smooth and consistent wheel rotation, for a quieter and more comfortable ride for passengers. It also prolongs the lifespan of railway tracks and minimises maintenance requirements.
- Durability: Railway bearings are built to withstand harsh operating conditions, including vibrations, shocks, and temperature variations. This is crucial for passenger safety. A failure in a bearing can lead to derailments or accidents, making the robust design and quality control of these bearings a critical factor in railway safety.
- Maintenance Predictability: Regular inspection and maintenance of railway bearings can be planned and scheduled in advance.Condition monitoring and predictive maintenance helps identify potential issues early. Regular inspections help identify wear, damage, or lubrication issues early, preventing costly breakdowns and accidents. Maintenance procedures include cleaning, lubrication, and replacement of worn bearings. Additionally, advanced technologies like vibration analysis and temperature monitoring are employed to detect potential problems.
Roller Bearing and Axle Box
NBC has produced Axle Boxes for the railways since 1952. Over a million NBC bearings and axle boxes are in service with the Indian Railways. The development of completely indigenized axle boxes and bearings for the high speed Rajdhani Locomotive are the highlights of the design capabilities at NBC.
Cylindrical roller bearings are used mainly in locomotives (Diesel or Electric) for wheel application and traction motor application. These bearings are used with axle box housing and end fittings.
Traction Motor Bearings
Traction motors are a common means of powering a train, whether the energy required is carried on-board the train in the form of a diesel engine and its fuel or obtained from outside the train by connection with an external power supply carried by an overhead line
Spherical Roller Bearings
The manufacturing of spherical roller bearings was started in the year 1975 for fitment to broad gauge and meter gauge passenger coaches with designs, technology, machines and equipment procured from the collaborators.
Cartridge Tapered Roller Bearings
Cartridge taper roller bearings with technology from AmstedRail, USA, have the outstanding property of requiring no field lubrication. They are mainly used in various wagons like BOXN, BCN, BTPN, etc. designed by the Indian Railways. For fitment to these Wagons designed by the RDSO, NBC is the only manufacturer in India to indigenize these bearings under collaboration with BRENCO the largest manufacturer of these bearings in the world.
Traction motor suspension unit (MSU) Bearings
Traction motor suspension units (MSU) have been extensively used in locomotives to connect between frame‐mounted traction motors on and the wheels. Single row Tapered Roller Bearings are used as suspension bearings. These bearings are used with suspension tube housing and end fittings. For some special applications, cylindrical roller bearings are also used as suspension bearings (ABB Locomotive).
Benefits :- Increases reliability
- Reduces radial clearance and maintenance costs
- Low starting torque
- Grease lubrication (no oil levels to maintain)
Insulated Traction Motor Bearings
NBC has successfully developed Insulated Traction Motor bearings. First time in history of Indian Railways, NBC make indigenous insulated bearings were fitted in both electric & diesel locomotive applications.
Features:- Improves bearing life in electrical current passage
- Optimized coating with plasma spray process
- High insulation resistance
- High dimensional stability after coating
- Easy to mount
- Higher operational reliability
- Increased machine uptime
- Reduced overall operating costs
- Improves lubricant life
- Insulation over wide range of operating temperature
Bearings Used in Railway
FAQ's
Which bearing is used in railways?
Railway bearings used depend on the railway component and its intended application. These mainly include a combination of
- Journal bearings,
- Tapered roller bearings,
- Deep groove ball bearings, and
- Cylindrical roller bearings.
What kind of bearings are used on train wheels?
Train wheels are typically supported by journal bearings. This is because journal bearings specifically are engineered to handle heavy loads and provide smooth rotation. To ensure maximised output, these bearings are often lubricated with oil to reduce friction and wear.
Which bearing is used in railway axle boxes?
Railway axle boxes also use primarily journal bearings. These bearings play a crucial role in supporting the axle and wheel-set of the locomotive, ensuring their smooth and reliable operation.
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