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National Engineering Industries Ltd.
Khatipura Road Jaipur – 302006 Rajasthan, India
Phone Number

Toll Free: 1800 3000 6222
Telephone: +91 141 222 3221
Fax: +91 141 222 1926, 222 2259
CIN: U29130WB1946PLC013643

Insulated Traction Motor Bearings

What are Insulated Traction Motor Bearings?

Insulated Traction Motor Bearings are specialised bearings designed to prevent electrical current from passing through the bearing, thus protecting it from electrical damage. Primarily used in traction motors, the key components in electric vehicles, it gives safety and reliability for all other applications from electrical discharge. It is made up of the following components:

  • Insulation Layer: A non-conductive layer applied to the bearing’s outer or inner ring.
  • Bearing Components: Rolling elements (balls or rollers), raceways, and cages similar to standard bearings but with the added insulation.

Materials used are mainly high-quality steel with an insulating coating of ceramic, polymer, or other non-conductive materials. The insulating layer provides the necessary protection against electrical currents.

What Are Its Features?

  • Electrical Insulation: Prevents electrical currents from passing through the bearing, protecting against electrical discharge damage.
  • High Load Capacity: Designed to support significant axial and radial loads while providing electrical insulation. Ideal for high performance electrical applications.
  • Durability and Longevity: Constructed with high-quality materials and advanced coatings for extended life, it resists wear, corrosion, and electrical pitting.
  • Efficient Performance: Low friction design reduces heat generation and improves energy efficiency for smooth operation even under high loads and speeds.
  • Advanced Lubrication: Compatible with various lubricants, including oils and greases, it comes with special lubrication grooves and holes for easy maintenance.

What Are Its Advantages?

  • Protection Against Electrical Damage: Insulating layer prevents electrical currents from causing damage to the bearings, thereby reducing the risk of electrical erosion and pitting.
  • Enhanced Reliability: Robust design and high-quality materials ensure consistent performance with reduced downtime and maintenance needs, thereby enhancing system reliability.
  • Long Service Life: Durable construction and advanced coatings extend the bearing’s operational life, lowering maintenance costs and increasing overall efficiency.
  • Versatility: Suitable for a wide range of applications, it performs well under various operational conditions, including high speeds and loads.
  • Cost-Effective: All of the above lead toimproved reliability and performance contributing to overall cost savings.

Which Applications Can Use It?

These bearings are crucial in applications ranging from electric vehicles and railway systems to industrial machinery and power plants. By understanding their features and benefits, industries can better leverage these bearings to improve performance, reliability, and efficiency.

  • Electric Vehicles: Most EVs use some distinct components that benefit from these bearings: 
    1. Traction Motors: Essential for electric and hybrid vehicles, insulated traction motor bearings protect the motor bearings from electrical discharge.
    1. Battery Systems: Used in systems requiring high reliability and electrical insulation.
  • Railway and Transportation:Since these are heavily reliant on electricity the insulated traction motor bearings are critical for locomotives and metro systems.
  • Industrial Machinery: Electric Motors, generators and power generation equipment find these bearings highly reliable.
  • Wind Turbines:Generators and gearboxes of wind turbines find these especially reliable. 
  • MRI Machines: Bearings in MRI machines requiring high electrical insulation benefit from insulated traction motor bearings.

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